Quarry Gold Mine Construction Industry
Impact crawler crushing station
The tracked mobile impact crusher is designed for high efficiency crushing and complex terrain operation, equipped with fully hydraulic tracked chassis, supporting 1:6 steep slope climbing and muddy road walking, with an autonomous moving speed of 1.2km/h, and completing the deployment and transfer in 45 minutes. The core impact crusher adopts heavy-duty rotor (500-800rpm) and high chrome hammers, with a maximum feed size of 500mm, a processing capacity of 150-500t/h, adjustable particle size of 20-50mm, and a cube rate of more than 90%, which is perfectly suited for aggregate shaping and medium-hard rock crushing. Intelligent center monitors bearing vibration, rotor balance and motor load in real time, automatically adjusts the gap of impact plate and feeding speed, and warns of abnormal working conditions within 3 seconds, reducing the failure rate by 50%. Modularized quick-disassembly design supports 20-minute replacement of the plate hammer, and the life span of the wear-resistant parts is increased to 8,000 hours, and the -25℃ antifreeze and 50℃ heat dissipation structure ensures continuous operation at extreme temperatures. Applicable to iron ore, limestone, building demolition waste and other scenarios, single machine power consumption as low as 1.3kW-h/ton, with hydraulic folding conveyor to achieve the integration of “crushing - transfer”, shorten the return on investment cycle to 16 months!
Crawler mobile impact crushing plant breaks through the industry bottleneck with four innovative advantages:
1: dual-power drive:
diesel-electric hybrid mode one-key switching, no external power supply diesel full-load operation (fuel consumption ≤ 18L / h), access to the power grid automatically switch to purely electric drive (energy consumption by 15%), mountainous areas / no power area operation without worry!
2: Multi-stage pre-screening linkage:
the front adjustable inclination screen (screen hole 20-100mm) automatically diverts over-limit material and qualified material, reducing the ineffective wear of plate hammer by 30%, and synchronizing to improve the crushing efficiency to 220-600t/h;
3: AI self-healing system:
built-in 2000+ fault cases database, real-time analysis of vibration spectrum and current curve, 48 hours in advance warning bearing failure or rotor imbalance, and generate maintenance program, MTBF (Mean Time Between Failure) exceeds 5000 hours.
4: Scenario innovation:
modular expansion interface supports the addition of iron remover or fine crushing hammer head within 10 minutes, realizing the whole process of “iron ore crushing - debris removal - shaping”, and increasing the return on investment by 40%.
High crushing efficiency: grate plate design, rigid hard extrusion crushing, making the fine crushing efficiency greatly improved.
Environmental and energy saving: high speed and fast operation , save electricity and reduce consumption.
Wear-resistant parts durable: more durable with wear-resistant parts material.
Low maintenance cost: compared with traditional pulverizer, energy saving is better, stable operation, maintenance cost is lower.
Crawler type mobile impact crusher operation process full analysis: When the equipment starts, the diesel engine drives the hydraulic system to self-check and synchronously preheat the rotor bearing to the set temperature (>15℃). The material is evenly fed into the crushing chamber through vibrating feeder (amplitude 0-10mm adjustable); the rotor impacts the material at a high speed of 500-800rpm, and the multi-stage impact plate dynamically adjusts the gap (20-50mm) through the hydraulic cylinders to realize the impact-grinding composite crushing, and the finished product is accurately graded at the bottom. After crushing, the aggregate is discharged through the hydraulic folding main conveyor belt (bandwidth 1.2m, speed 0-3m/s adjustable), the built-in metal detector linkage iron remover, real-time separation of steel and other magnetic impurities (iron removal rate of ≥ 98%), over the limit of the material through the return belt to the crushing automatically back. Intelligent central control tracks the current fluctuation and vibration frequency in real time, and automatically matches the feeding speed and rotor power, the single-cycle crushing ratio reaches 1:8, and the processing capacity of hard rock is stabilized at 150-550t/h, the whole process does not require human intervention.
| Technical Data//Model | Y3S1848 | Y3S1860 | Y3S2160 | |
| Transportation size (mm) | 10100×2800×4350 | 11100×2820×4350 | 11100×3100×4350 | |
| Weight(t) | 16 | 18 | 19 | |
| Tire Configuration | Dualaxial | Dualaxial | Dualaxial | |
| Capacity(T/h) | 50-250 | 60-300 | 80-400 | |
| Belt Conveyor Under Vibrating Screen | B800×7M | B800×8M | B1000×8M | |
| Vibrating Screen | 3YZS1848 | 3YZS1860 | 3YZS2160 | |
| Electric control | standard | control box + control panel | control box + control panel | control box + control panel |
| Optional | Control box + LCD | Control box + LCD | Control box + LCD | |
| Hydraulic leg | standard | 4 | 4 | 4 |
| Optional | 2 | 2 | 2 | |
| Hydraulic cyclinder | standard | 0 | 0 | 0 |
| optional | 2 | 2 | 2 | |
| Genset (optional) (Kw) | 120 | 120 | 120 | |
*The output will vary according to different materials, feed particle size and other factors
Company: D-VULCAN(Henan) Machinery Equipment Co., Ltd.
Group headquarters: West Industrial Park, Zhengzhou City, Henan Province, China
Group branch: 第二个地址信息
Whatsapp: +86 15517158123
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